Pesticide Agrochemical Bottle Filling Machine

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Pesticide Agrochemical Bottle Filling Machine

Name: Pesticide Agrochemical Bottle Filling Machine
Brand: SWANPACK PACKAGING MACHINES PVT. LTD.
Price: 450000 INR
Availability: InStock

Price 450000 INR/ Number

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MOQ : 1 Number

Pesticide Agrochemical Bottle Filling Machine Specification

Product Type
Agrochemical Bottle Filling Machine

Material
Stainless Steel (SS 304/316)

Application
Pesticide, Agrochemical, Liquid Fertilizer Filling

Packaging Material
Plastic Bottles, HDPE, PET

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
220V / 380V (Customizable)

Weight (kg)
Approx 400 kg

Dimension (L*W*H)
2200 mm x 900 mm x 1500 mm

Capacity
30-70 bottles/min (Depends on bottle size and volume)

Feature
High Filling Accuracy, Drip Proof Nozzle, Easy Operation

Color
Metallic Silver / Grey

Suitable for
Viscous and Non-viscous Liquids

Safety Features
Emergency Stop, Guard Protection, Overload Sensor

Power Consumption
2 - 3 kW

HMI Panel
Touch Screen Interface

Conveyor Speed
Adjustable

Air Pressure
0.5 - 0.7 MPa required

Filling Accuracy
± 1%

Nozzle Type
Anti-drip, Non-splash design

Number of Filling Heads
2, 4, 6, or 8 (Configurable)

Filling Range
50 ml to 1 L (Customizable options available)

Bottle Height Range
60 mm to 300 mm

Cleaning System
CIP (Clean in Place) Supported

Operation Mode
Linear / Rotary (Available on request)

Bottle Diameter Range
30 mm to 100 mm

About Pesticide Agrochemical Bottle Filling Machine

Diving nozzle with adjustable depth for different containers to avoid spillage and foaming of the product during filling.

Height and Width adjustment for different size of containers.

Anti-Drip Pneumatic shut off nozzle system to avoid post filling drip.

Inbuilt SS 316 hopper, SS 304 machine body and contact parts in SS 316.

SS TC clamp fittings for easy maintenance and quick change over.

Tool free volume adjustment with individual fine tuning enabled.

PLC controlled system with multi dosing capability.

Production counter in PLC.

Micro processor controlled SS electric panel.

SS304 conveyor with adjustable guide rods for different containers.
Complete automation for bottle stopping releasing mechanism.
No bottles No fill provision with smooth "stop release automationi.
Sensors mounting assembly in SS.
Very fast changeover time and less downtime.

iFilling accuracy: (+/-) 0.5% of volume.

Easily adjustable speed of filling according to the product characteristics.
High grade Teflon seals tightening without opening the product cylinder assembly.
Single Knob Volume adjustment for all the Nozzles with Horizontal shaft Position Indicator for accurate dose adjustment.
Long life Pneumatic cylinders which are self lubricating and are maintenance free.
Imported Gearbox lubrication free and maintenance free.
Imported Slat chain for conveyor for smooth travelling of the bottles.
Imported Filter, regulator and lubricator incorporated in the line for pneumatics.
All electricals are incorporated in SS cabinet.
PLC from reputed international manufacturer.
Compressed Air Required: 6 Kg/sq.cm.
Emergency stop button provided

Makes of Components:

Slat chain from Rexnord, USA. Motor Gearbox assembly from Transtech.

Schneider-Germany Electrical Components and Switches.

PLC of Delta/Innovance/Moons, Sensors from Omron/Sensors.,

Pneumatics from SMC/Janatics or equivalent.

Customizable, High-Precision Filling System

Designed for flexibility, this filling machine allows you to configure filling heads (2, 4, 6, or 8) and supports a wide range of bottle sizes. Its 1% filling accuracy ensures minimal product wastage, making it a cost-efficient solution for agrochemical and pesticide producers. The advanced control system enables easy operation and rapid adjustment for different product variations.

Safe, Hygienic, and User-Friendly Operation

Material selection (SS 304/316) ensures long-lasting hygiene, while anti-drip nozzles and CIP cleaning capabilities facilitate effortless sanitation. With built-in safety features-emergency stop, guard protection, and overload sensors-operators can confidently manage the filling process through a user-friendly touch screen HMI interface.

FAQ's of Pesticide Agrochemical Bottle Filling Machine:

Q: How does the machine achieve high filling accuracy for different liquid types?

A: This filling machine uses advanced PLC control and precision anti-drip nozzles to dispense both viscous and non-viscous liquids with 1% accuracy. Its adjustable heads and configurable fillers ensure consistent, reliable filling across various product viscosities and bottle sizes.

Q: What is required to change the filling range or bottle size?

A: Changing filling range or bottle size is straightforward. The filling heads, conveyor width, and nozzle height can be easily adjusted to fit bottles between 30-100 mm in diameter and 60-300 mm in height, handling volumes from 50 ml to 1 L. The touch screen HMI provides step-by-step guidance for quick setup.

Q: When is the Clean in Place (CIP) system used, and why is it beneficial?

A: The CIP system is typically activated after production runs or during product changeovers. It enables internal cleaning of the machine without disassembly, ensuring rapid, efficient sanitation and reducing downtime while maintaining strict hygiene standards.

Q: Where can this filling machine be installed, and is it suitable for large-scale production?

A: This machine is ideal for installation in manufacturing facilities handling pesticides, agrochemicals, and fertilizers-especially those requiring automation and high throughput. With a capacity of 30-70 bottles/min (depending on volume and bottle size), it's well-suited for both medium and large-scale operations.

Q: What is the process of filling and packaging using this machine?

A: Bottles are fed onto an adjustable conveyor, automatically positioned under the filling nozzles, and filled precisely with the set volume. The anti-drip, non-splash nozzles start and stop the fill cleanly, ensuring minimal waste. Filled bottles move to the next stage, such as capping or labeling, all managed seamlessly through PLC automation.

Q: Which safety features protect operators during machine use?

A: Safety is paramount, with features such as an emergency stop button, guard protection systems, and overload sensors. These measures work together to prevent accidental injuries and protect both the operator and equipment during operation.

Q: What are the main benefits for distributors, importers, or service providers using this machine?

A: Distributors and service providers gain from high productivity, reduced labor costs, reliable filling accuracy, rapid changeover between products, and ease of maintenance. Its customizable options, robust construction, and compliance with industry hygiene standards add value to their service offerings.

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